DC hipot test set
Updated 2026-10-27
Data records
- DC hipot test sets are used for hipot testing of switchgear, cables, motors, generators and protective equipment, and the highest-voltage field units are built as stackable modules on a mobile base so that the set can be transported.
- A capacitive test object such as a cable must first be charged to the test voltage, and the output current of the set determines how quickly a large capacitance reaches that voltage.
- DC hipot test sets are often chosen over AC sets because they are smaller, lighter and less expensive, but a DC leakage current reading tells little about the integrity of the equipment under normal AC operating conditions.
- After a test the charge stored in the capacitive test object is removed through an internal discharge switch, and ground-and-discharge sticks are used to ground the specimen before anyone touches it.
- A guard circuit keeps stray leakage current out of the specimen current measurement, so that the reading reflects the insulation under test rather than leakage over surfaces or through the leads.
- In a step voltage test the direct voltage is raised in equal steps with the leakage current recorded at the end of each hold; a leakage current that rises faster than the voltage at the upper steps points to insulation weakness, whereas sound insulation shows a nearly proportional rise.
- The instrument class is written DC hipot test set. Value: DC hipot test set.
- A DC hipot test set applies a direct voltage above the service voltage to the insulation of a test object and reads the leakage current drawn by the insulation while the voltage is held, so that a withstand result and a leakage current are obtained from one test.
- A zero-start interlock blocks energizing unless the voltage control is at its minimum, and an overload circuit with an adjustable overcurrent trip point de-energizes the output when the specimen current rises above the set level.
Elsewhere in the family
- Dielectric Withstand related entry on Circuit Breaker Reference
- Dielectric Withstand related entry on Electrical Testing Reference
- Dielectric Withstand related entry on Motor Testing Reference
- Dielectric Withstand related entry on Revenue Metering Reference
- Dielectric Withstand related entry on Switchgear Testing Reference
- Dielectric Withstand related entry on Transformer Testing Reference
Sources
- Electrical Testing Reference editorial taxonomy, Electrical Testing Reference editorial taxonomy of test methods, 2026-10 edition, Electrical Testing Reference. Held as: Own observation.
- High Voltage, Inc. application page, Apparatus Testing, web page edition, High Voltage, Inc.. Held as: Public page. Publisher page
- High Voltage, Inc. product page, DC Hipots-Megohmmeters, web page edition, High Voltage, Inc.. Held as: Public page. Publisher page
- Phenix Technologies product page, 100-600 kV Stackable Modular DC HIPOTS, web page edition, Phenix Technologies (Doble Engineering). Held as: Public page. Publisher page
- Phenix Technologies product page, 40-200 kV Portable DC HIPOT, web page edition, Phenix Technologies (Doble Engineering). Held as: Public page. Publisher page
Changelog (22 entries)
| Date | Revision | Change |
|---|---|---|
| 2026-10-27 | created (instr.dc-hipot-test-set.applications) | |
| 2026-10-27 | revised (instr.dc-hipot-test-set.applications) | |
| 2026-10-27 | review_status unreviewed -> software_reviewed (instr.dc-hipot-test-set.applications) | |
| 2026-10-27 | created (instr.dc-hipot-test-set.charging-current) | |
| 2026-10-27 | review_status unreviewed -> software_reviewed (instr.dc-hipot-test-set.charging-current) | |
| 2026-10-27 | created (instr.dc-hipot-test-set.dc-versus-ac) | |
| 2026-10-27 | revised (instr.dc-hipot-test-set.dc-versus-ac) | |
| 2026-10-27 | review_status unreviewed -> software_reviewed (instr.dc-hipot-test-set.dc-versus-ac) | |
| 2026-10-27 | created (instr.dc-hipot-test-set.discharge) | |
| 2026-10-27 | review_status unreviewed -> software_reviewed (instr.dc-hipot-test-set.discharge) | |
| 2026-10-27 | created (instr.dc-hipot-test-set.guard-mode) | |
| 2026-10-27 | revised (instr.dc-hipot-test-set.guard-mode) | |
| 2026-10-27 | review_status unreviewed -> software_reviewed (instr.dc-hipot-test-set.guard-mode) | |
| 2026-10-27 | created (instr.dc-hipot-test-set.step-voltage-test) | |
| 2026-10-27 | review_status unreviewed -> software_reviewed (instr.dc-hipot-test-set.step-voltage-test) | |
| 2026-10-27 | created (instr.dc-hipot-test-set.title) | |
| 2026-10-27 | review_status unreviewed -> software_reviewed (instr.dc-hipot-test-set.title) | |
| 2026-10-27 | created (instr.dc-hipot-test-set.withstand-and-leakage) | |
| 2026-10-27 | revised (instr.dc-hipot-test-set.withstand-and-leakage) | |
| 2026-10-27 | review_status unreviewed -> software_reviewed (instr.dc-hipot-test-set.withstand-and-leakage) | |
| 2026-10-27 | created (instr.dc-hipot-test-set.zero-start-and-trip) | |
| 2026-10-27 | review_status unreviewed -> software_reviewed (instr.dc-hipot-test-set.zero-start-and-trip) |
Cite this page
Cite the governing standard for the fact itself; cite this page as the finding aid.
"DC hipot test set." Test Instrument Reference. 2026-10-27. https://www.testinstrumentreference.com/instruments/dc-hipot-test-set/.
Test Instrument Reference, DC hipot test set (Oct. 27, 2026), https://www.testinstrumentreference.com/instruments/dc-hipot-test-set/.
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title = {DC hipot test set},
howpublished = {\url{https://www.testinstrumentreference.com/instruments/dc-hipot-test-set/}},
organization = {Test Instrument Reference},
publisher = {Test Instrument Reference},
year = {2026},
note = {last substantive change 2026-10-27}
}{{cite web |title=DC hipot test set |website=Test Instrument Reference |publisher=Test Instrument Reference |url=https://www.testinstrumentreference.com/instruments/dc-hipot-test-set/ |date=2026-10-27 |access-date=}}